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Product/Process Fingerprint in Micro Manufacturing

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ISBN: 9783039210343 / 9783039210350 Year: Pages: 274 DOI: 10.3390/books978-3-03921-035-0 Language: eng
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Technology (General)
Added to DOAB on : 2019-06-26 08:44:06
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Abstract

The continuous miniaturization of products and the growing complexity of their embedded multifunctionalities necessitates continuous research and development efforts regarding micro components and related micro manufacturing technologies. Highly miniaturized systems, manufactured using a wide variety of materials, have found application in key technological fields, such as healthcare devices, micro implants, mobility, communications, optics, and micro electromechanical systems. Innovations required for the high-precision manufacturing of micro components can specifically be achieved through optimizations using post-process (i.e., offline) and in-process (i.e., online) metrology of both process input and output parameters, as well as geometrical features of the produced micro parts. However, it is of critical importance to reduce the metrology and optimization efforts, since process and product quality control can represent a significant portion of the total production time in micro manufacturing. To solve this fundamental challenge, research efforts have been undertaken in order to define, investigate, implement, and validate the so-called “product/process manufacturing fingerprint” concept. The “product manufacturing fingerprint” concept refers to those unique dimensional outcomes (e.g., surface topography, form error, critical dimensions, etc.) on the produced component that, if kept under control and within specifications, ensure that the entire micro component complies to its specifications. The “process manufacturing fingerprint” is a specific process parameter or feature to be monitored and controlled, in order to maintain the manufacture of products within the specified tolerances. By integrating both product and process manufacturing fingerprint concepts, the metrology and optimization efforts are highly reduced. Therefore, the quality of the micro products increases, with an obvious improvement in production yield. Accordingly, this Special Issue seeks to showcase research papers, short communications, and review articles that focus on novel methodological developments and applications in micro- and sub-micro-scale manufacturing, process monitoring and control, as well as micro and sub-micro product quality assurance. Focus will be on micro manufacturing process chains and their micro product/process fingerprint, towards full process optimization and zero-defect micro manufacturing.

Keywords

micro-injection moulding --- quality assurance --- process monitoring --- micro metrology --- positioning platform --- Halbach linear motor --- commercial control hardware --- diffractive optics --- gratings --- microfabrication --- computer holography --- manufacturing signature --- process fingerprint --- Fresnel lenses --- injection compression molding --- injection molding --- micro structures replication --- confocal microscopy --- optical quality control --- uncertainty budget --- optimization --- precision injection molding --- quality control --- process monitoring --- product fingerprint --- process fingerprint --- electrical discharge machining --- electrical discharge machining (EDM) --- surface roughness --- surface integrity --- optimization --- desirability function --- satellite drop --- electrohydrodynamic jet printing --- charge relaxation time --- laser ablation --- superhydrophobic surface --- process fingerprint --- product fingerprint --- surface morphology --- artificial compound eye --- multi-spectral imaging --- lithography --- spectral splitting --- plasma-electrolytic polishing --- PeP --- surface modification --- finishing --- electro chemical machining --- ECM --- Electro sinter forging --- resistance sintering --- electrical current --- fingerprints --- electrical discharge machining --- micro drilling --- process monitoring --- quality control --- electrochemical machining (ECM) --- process control --- current monitoring --- current density --- surface roughness --- inline metrology --- haptic actuator --- impact analysis --- high strain rate effect --- damping --- 2-step analysis --- micro-grinding --- bioceramics --- materials characterisation --- dental implant --- microinjection moulding --- process fingerprints --- flow length --- quality assurance --- n/a

Processing-Structure-Property Relationships in Metals

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ISBN: 9783039217700 / 9783039217717 Year: Pages: 240 DOI: 10.3390/books978-3-03921-771-7 Language: eng
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Technology (General) --- General and Civil Engineering
Added to DOAB on : 2019-12-09 16:39:37
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In the industrial manufacturing of metals, the achievement of products featuring desired characteristics always requires the control of process parameters in order to obtain a suitable microstructure. The strict relationship among process parameters, microstructure, and mechanical properties is a matter of interest in different areas, such as foundry, plastic forming, sintering, welding, etc., and regards both well-established and innovative processes. Nowadays, circular economy and sustainable technological development are dominant paradigms and impose an optimized use of resources, a lower energetic impact of industrial processes and new tasks for materials and products. In this frame, this Special Issue covers a broad range of research works and contains research and review papers.

Keywords

titanium composites --- in situ secondary phases --- microstructure --- inductive hot pressing --- intermetallic --- bainite rail --- tempering --- retained austenite --- tensile property --- impact toughness --- cryorolling --- reduction --- ultrafine grain --- secondary recrystallization --- high strength --- microstructure inhomogeneity --- non-monotonic simple shear strains --- shear strain reversal --- severe plastic deformation --- texture inhomogeneity --- tensile properties --- Mg-10Y-6Gd-1.5Zn-0.5Zr --- ultra-fine grain --- aging treatment --- precipitation behavior --- mechanical property --- multimodal --- AZ91 alloy --- equal channel angular pressing --- aging --- high pressure die casting --- aluminum alloy --- prediction model --- process monitoring --- static mechanical behavior --- fracture surface --- microstructure. --- casting --- Al 6061 alloys --- shrinkage --- porosity --- steering knuckles --- Al alloys --- warm working --- mechanical properties --- dental materials --- metal posts --- computer-aided design (CAD) --- image analysis --- mechanical properties --- finite element analysis --- additive manufacturing --- Al alloys --- wear --- cavitation erosion --- SEM --- microstructure --- high speed steel --- nanostructured coatings --- thin films --- FEGSEM --- tribology --- Nb tube --- caliber-rolling --- grain boundaries --- texture --- electron backscatter diffraction --- damping --- aluminum film --- grain boundary --- anelasticity --- thin aluminum sheet --- alloys --- aeronautic applications --- mechanical properties --- corrosion resistance --- EBM --- SEBM --- macro-instrumented indentation test --- property-microstructure-process relationship --- mechanical properties --- indentation hardness --- indentation modulus --- tensile properties --- Ti-6Al-4V alloy --- ?-platelet thickness --- columnar microstructure --- n/a

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eng (2)


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