Search results: Found 2

Listing 1 - 2 of 2
Sort by
Product/Process Fingerprint in Micro Manufacturing

Author:
ISBN: 9783039210343 / 9783039210350 Year: Pages: 274 DOI: 10.3390/books978-3-03921-035-0 Language: eng
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Technology (General)
Added to DOAB on : 2019-06-26 08:44:06
License:

Loading...
Export citation

Choose an application

Abstract

The continuous miniaturization of products and the growing complexity of their embedded multifunctionalities necessitates continuous research and development efforts regarding micro components and related micro manufacturing technologies. Highly miniaturized systems, manufactured using a wide variety of materials, have found application in key technological fields, such as healthcare devices, micro implants, mobility, communications, optics, and micro electromechanical systems. Innovations required for the high-precision manufacturing of micro components can specifically be achieved through optimizations using post-process (i.e., offline) and in-process (i.e., online) metrology of both process input and output parameters, as well as geometrical features of the produced micro parts. However, it is of critical importance to reduce the metrology and optimization efforts, since process and product quality control can represent a significant portion of the total production time in micro manufacturing. To solve this fundamental challenge, research efforts have been undertaken in order to define, investigate, implement, and validate the so-called “product/process manufacturing fingerprint” concept. The “product manufacturing fingerprint” concept refers to those unique dimensional outcomes (e.g., surface topography, form error, critical dimensions, etc.) on the produced component that, if kept under control and within specifications, ensure that the entire micro component complies to its specifications. The “process manufacturing fingerprint” is a specific process parameter or feature to be monitored and controlled, in order to maintain the manufacture of products within the specified tolerances. By integrating both product and process manufacturing fingerprint concepts, the metrology and optimization efforts are highly reduced. Therefore, the quality of the micro products increases, with an obvious improvement in production yield. Accordingly, this Special Issue seeks to showcase research papers, short communications, and review articles that focus on novel methodological developments and applications in micro- and sub-micro-scale manufacturing, process monitoring and control, as well as micro and sub-micro product quality assurance. Focus will be on micro manufacturing process chains and their micro product/process fingerprint, towards full process optimization and zero-defect micro manufacturing.

Keywords

micro-injection moulding --- quality assurance --- process monitoring --- micro metrology --- positioning platform --- Halbach linear motor --- commercial control hardware --- diffractive optics --- gratings --- microfabrication --- computer holography --- manufacturing signature --- process fingerprint --- Fresnel lenses --- injection compression molding --- injection molding --- micro structures replication --- confocal microscopy --- optical quality control --- uncertainty budget --- optimization --- precision injection molding --- quality control --- process monitoring --- product fingerprint --- process fingerprint --- electrical discharge machining --- electrical discharge machining (EDM) --- surface roughness --- surface integrity --- optimization --- desirability function --- satellite drop --- electrohydrodynamic jet printing --- charge relaxation time --- laser ablation --- superhydrophobic surface --- process fingerprint --- product fingerprint --- surface morphology --- artificial compound eye --- multi-spectral imaging --- lithography --- spectral splitting --- plasma-electrolytic polishing --- PeP --- surface modification --- finishing --- electro chemical machining --- ECM --- Electro sinter forging --- resistance sintering --- electrical current --- fingerprints --- electrical discharge machining --- micro drilling --- process monitoring --- quality control --- electrochemical machining (ECM) --- process control --- current monitoring --- current density --- surface roughness --- inline metrology --- haptic actuator --- impact analysis --- high strain rate effect --- damping --- 2-step analysis --- micro-grinding --- bioceramics --- materials characterisation --- dental implant --- microinjection moulding --- process fingerprints --- flow length --- quality assurance --- n/a

Machining—Recent Advances, Applications and Challenges

Authors: ---
ISBN: 9783039213771 / 9783039213788 Year: Pages: 554 DOI: 10.3390/books978-3-03921-378-8 Language: eng
Publisher: MDPI - Multidisciplinary Digital Publishing Institute
Subject: Technology (General) --- General and Civil Engineering
Added to DOAB on : 2019-12-09 16:10:12
License:

Loading...
Export citation

Choose an application

Abstract

The Special Issue Machining—Recent Advances, Applications and Challenges is intended as a humble collection of some of the hottest topics in machining. The manufacturing industry is a varying and challenging environment where new advances emerge from one day to another. In recent years, new manufacturing procedures have retained increasing attention from the industrial and scientific community. However, machining still remains the key operation to achieve high productivity and precision for high-added value parts. Continuous research is performed, and new ideas are constantly considered. This Special Issue summarizes selected high-quality papers which were submitted, peer-reviewed, and recommended by experts. It covers some (but not only) of the following topics: High performance operations for difficult-to-cut alloys, wrought and cast materials, light alloys, ceramics, etc.; Cutting tools, grades, substrates and coatings. Wear damage; Advanced cooling in machining: Minimum quantity of lubricant, dry or cryogenics; Modelling, focused on the reduction of risks, the process outcome, and to maintain surface integrity; Vibration problems in machines: Active and passive/predictive methods, sources, diagnosis and avoidance; Influence of machining in new concepts of machine–tool, and machine static and dynamic behaviors; Machinability of new composites, brittle and emerging materials; Assisted machining processes by high-pressure, laser, US, and others; Introduction of new analytics and decision making into machining programming. We wish to thank the reviewers and staff from Materials for their comments, advice, suggestions and invaluable support during the development of this Special Issue.

Keywords

dry-cutting --- concrete --- segmented diamond blade --- topography --- diameter variation --- weight loss --- in situ estimation --- SACE-drilled hole depth --- spark-assisted chemical engraving --- glass machining --- computer vision --- electrochemical discharge machining --- butt weld joint --- fatigue --- crack growth rate --- weld reinforcement --- cooling rate --- artificial neutral network --- cutting parameters --- magnesium alloys --- optimization --- prime machining costs --- surface roughness --- electropulsing --- machinability --- chip compression ratio --- current density --- specific cutting energy --- cutting edge microgeometry --- residual stress --- finite element model --- cutting edge preparation --- Inconel 718 --- stiffness properties --- parameter identification --- connections --- machine tool --- response surface methodology --- design of experiments --- modal testing --- plastic zone --- fracture mechanism --- steel sheet --- cutting process --- Huber–Mises stress --- finite element method --- microscopic analysis --- PVD Ti0.41Al0.59N/Ti0.55Al0.45N coating --- cutting temperature --- Inconel 718 --- cutting tool wear --- secondary adhesion wear --- turning --- machining --- aluminium --- flank super abrasive machining (SAM) --- flank milling --- Inconel® 718 --- roughness --- residual stress --- machine vision --- on-machine monitoring --- tool insert condition --- computer numerical control --- turning machine tools --- multi-beam laser --- heat transfer analysis --- fast simulation --- GPU --- analytic solution --- minimum quantity lubrication --- surface grinding --- multi-objective optimization --- grey relational analysis --- surface topography --- sustainable machining --- Gamma-TiAl --- superalloys --- slight materials --- drilling --- titanium aluminides --- additive manufacturing --- single point incremental sheet forming --- residual stresses --- X-ray diffraction --- ultra-precision machining --- slow tool servo --- surface topography --- simulation --- microlens array --- sinusoidal grid --- Milling stability --- variable pitch --- chatter --- self-excitation --- milling --- ceramics --- ductile machining --- PCD --- corner radius --- material removal rate --- adhesive --- machining --- modelling --- dry --- CFRP/UNS A92024 --- induction assisted milling --- tool wear --- taguchi method --- cutting tool --- machining temperatures at two deformation zones --- force–temperature correlation through analytical modeling --- high computational efficiency --- real-time prediction --- hybrid stacks drilling --- minimum quantity lubrication --- hole quality --- tool wear --- WEDM --- EN 31 steel --- surface roughness --- fractal dimension --- ANN --- GA --- cryogenic machining --- cutting tool --- cutting geometry --- titanium --- power consumption --- material-removal rate --- specific energy consumption --- grain density --- modeling --- shape memory alloy --- superelastic nitinol --- WEDM --- heat transfer search algorithm --- DSC test --- shape memory effect --- dish angle --- trochoidal step --- response surface methodology --- surface roughness --- desirability approach --- tool wear --- trochoidal milling --- titanium alloy --- chip morphology --- thin-wall machining --- chatter --- vibration --- deflection --- damping --- prediction --- workholding --- fixture --- dynamic --- stability --- titanium alloys --- machining --- turning --- machinability --- tool wear --- laser-assisted machining --- Taguchi method --- optimal machining conditions --- machining characteristic --- milling --- the cutting force components --- vibrations --- magnesium alloys --- artificial neural networks

Listing 1 - 2 of 2
Sort by
Narrow your search

Publisher

MDPI - Multidisciplinary Digital Publishing Institute (2)


License

CC by-nc-nd (2)


Language

eng (2)


Year
From To Submit

2019 (2)

-->